Basic Machinery Vibration

Code : M025
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Why Attend This Training Course?
Vibration analysis of industrial machinery has been around for many decades. Vibration Analysis refers to the process of measuring the vibration levels and frequencies of industrial machinery, and using that information to determine the “health” of the machine, and its components. This course helps professionals to understand vibration principles, perform basic machinery vibration analysis on industrial machinery using measurements, according to established and recognized procedures setup plant vibration data collection. The course also includes several practical sessions as well as the review of case studies.

What Is The Training Course Methodology?
This training methodology illustrates the concepts involved in the above areas through practical consideration of actual real-life problems, as well as explanation of concepts by experts in area using video projectors and computer aided case studies based on practical applications. Participants will solve their system problem, where the trainee’s try to apply the skills learnt with guidance from our specialized experts. ACAD will provide participants a comprehensive assessment on the problems solved using the skills acquired in the training course.

Who Should Attend This Training Course?
  This training course is designed for Mechnaical Engineers, Supervisors, Technicians and Foremen in industrial installations.

What Are The Training Course Objectives?
Machinery distress very often manifests itself in vibration or a change in vibration pattern. Vibration analysis is therefore a powerful diagnostic tool, and troubleshooting of major process machinery would be unthinkable without modern vibration analysis.

What Is The Training Course Curriculum?
Vibration Fundamentals
  • Free response of single degree of freedom linear system
  • Free vibration of damped second order system
  • Forced response of single degree of freedom linear system
  • Response of first order systems to harmonic excitation, frequency response
  • Response of second order systems to harmonic excitation
  • Rotary unbalanced masses
  • Whirling of rotating shafts
  • Harmonic motion of the support
Vibration and Sound Measuring Interments and Calibration
  • Vibration pickups (velocity, accelerometer and non contact)
  • Vibration meter
  • Vibration analyzer
  • Selection of vibration pickup
  • Practical problems of transducer installation
  • Amplitude calibration
  • Accelerometers, shock and force calibration
  • Sensor practice
  • Mass spring seismic sensors (open loop and closed loop)
  • The peizo-electric sensors
  • Continuous monitoring and diagnostics
Data Acquisition and Interpretation
  • Vibration amplitude versus frequency analysis
  • Plotting amplitude versus frequency (x-y) signature
  • Linear versus logarithmic (db) display
  • Amplitude/phase versus machine rpm
  • Stroboscopic observations
  • Amplitude versus phase (Nyquist plots)
  • The waveform analysis
  • Examples of time waveform analysis
Phase Analysis
  • Measurements techniques
  • Stroboscopic light-phase meter and oscilloscope
  • Practical considerations for phase measurements
Data aAcquisition
  • Unbalance
  • Insufficient shrink fit
  • Misalignment
  • Torque lock
  • Bearing misalignment
  • Eccentricity
  • Looseness
  • Defective antifriction bearing
  • Defect belts
  • Oil whirl
  • Dry whirl
  • Resonance
Vibration Problems with Specific Machinery: Centrifugal Pump
  • Hydraulic forces, cavitation and recirculation
  • Fans and blowers
  • Aerodynamic forces and flow turbulence
  • Gear drives
  • Electrical problems
  • Rotor and stator related problems
Turbo machinery Problems
  • Internal friction whirl, aerodynamic cross coupling, surging and   choking (stone walling)
  • Shaft crack detection
  • Vibration of reciprocating machines
Problem Correction by Vibration Analysis
  • Unbalance
  • Single-phase vector method of balancing Sample problems
  • Dynamic unbalance
  • Two phase balancing
  • Misalignment
  • Resonance
  • Isolation

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Course Details
Personal Details
ACAD Professional Certificate - APC
ACAD Training & Consulting uses the power of its network to bring about positive, tangible change. We champion the training courses profession and the interests of individuals, engaged in that profession, for the benefit of all. ACAD Professional Certificates are designed for those who are enthusiastic to challenge themselves to reach the extra mile. Participants who fully attend an APC course and successfully pass the exam on the last training day, will receive an ACAD Professional Certificate (APC). APC are regionally recognized and can be esteemed when applying for more senior roles in Egypt and MENA region.

Exam Details:

Duration: 1 hour | Multiple Choice | Closed book | Pass mark: 65%

Course Schedule

Course Location and Date

27 - 31 Dec
Cairo | Instructor-led
$2500
5 Sessions

Course Location and Date

21 - 25 Mar 2021
Cairo | Instructor-led
$2500
5 Sessions

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