Heat Exchangers (Design, Operation, Maintenance & Inspection)

Code : M015
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Why Attend This Training Course?
This course is a comprehensive, highly practical and interactive course where participants have an opportunity to discuss heat exchanger design, operation, performance, inspection, maintenance and repair and be provided with the most up-to-date information with best practice in dealing with the subject. The course will also address the ways in which systematic techniques of inspection and maintenance can reduce major problem areas.

What Is The Training Course Methodology?
This training methodology illustrates the concepts involved in the above areas through practical consideration of actual real-life problems, as well as explanation of concepts by experts in area using video projectors and computer aided case studies based on practical applications. Participants will solve their system problem, where the trainee’s try to apply the skills learnt with guidance from our specialized experts. ACAD will provide participants a comprehensive assessment on the problems solved using the skills acquired in the training course.

Who Should Attend This Training Course?
This training course is designed for Plant Engineers, Qualified Technicians, Supervisors and Foremen whose work is related to the use of heat exchanges in different types of industrial plants. Participants are encouraged to bring with them any additional cases.

What Are The Training Course Objectives?
This training course will provide participants with thorough understanding of the design of heat exchangers. It will also develop their capabilities in operating and maintaining heat exchangers units in their plants.

What Is The Training Course Curriculum?
Basic Concepts about Heat Exchangers
  • Need for heating and cooling in industry
  • Temperature and heat energy
  • Ways of heat transfer and heat balance
  • Factors affecting heat transfer
  • Types of heat transfer equipment
Heat Exchangers Design and Configuration
  • Fixed tube sheet heat exchanger
  • Floating head heat exchanger
  • Tube heats exchanger
  • Case study (I)
Main Components of Heat Exchangers
  • Tube bundle: pattern (Square, triangular, diagonal)
  • Tube sheets-Baffles and baffle spacers
  • Exchanger shell
  • Channel head
  • Shell cover
  • Fluid paths
  • Case study (II)
Material Construction
  • Shell
  • Flanges
  • Channel and channel cover
  • Tube sheets - Baffles
  • Tubes
  • Tie rods
  • Spacers
  • Nozzles
Air Fin Coolers and Condensers
  • Configuration
  • Types of tube headers
  • Fin tube materials
  • Size range
  • Case study (III)
Operation and Maintenance
  • Putting on line
  • Isolation
  • Shut down
  • Specific uses
  • Types of deposits on surfaces
  • Cleaning of heat exchanger
  • Inspection of heat exchangers
  • Practical application
Course Details
Personal Details
ACAD Professional Certificate - APC
ACAD Training & Consulting uses the power of its network to bring about positive, tangible change. We champion the training courses profession and the interests of individuals, engaged in that profession, for the benefit of all. ACAD Professional Certificates are designed for those who are enthusiastic to challenge themselves to reach the extra mile. Participants who fully attend an APC course and successfully pass the exam on the last training day, will receive an ACAD Professional Certificate (APC). APC are regionally recognized and can be esteemed when applying for more senior roles in Egypt and MENA region.

Exam Details:

Duration: 1 hour | Multiple Choice | Closed book | Pass mark: 65%

Course Schedule

18 - 29 Feb
10:00 AM To 3:00 PM
Cairo, Egypt
$1500
21 - 25 Jul
10:00 AM To 3:00 PM
Cairo, Egypt
$2500
03 - 07 Nov
10:00 AM To 3:00 PM
Cairo, Egypt
$1500

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